Applied Sciences, Vol. 13, Pages 11172: A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects

Applied Sciences, Vol. 13, Pages 11172: A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects

Applied Sciences doi: 10.3390/app132011172

Authors: Kaiheng Huang Qiaolin Li Kaixiong Zhu Baihan Chen Xiang Qian Xiaohao Wang Xinghui Li

A through-transmission ultrasonic method is proposed to address limitations in conventional ultrasonic reflection methods for non-destructive testing of ferrite tiles. The method utilizes a dual-probe configuration on both sides of the test piece to measure ultrasonic transmission signals, overcoming issues related to blind zones and orientation limitations in pulse-echo reflection methods. This method demonstrates excellent capabilities for full inspection of internal and external defects in ferrite tiles. Physical field finite element simulations were conducted to analyze detection capabilities and a transmissive testing system is developed based on the simulation results. Experimental validation was performed on artificially manufactured quantified defect samples in aluminum alloy, and the same testing system was applied to evaluate ferrite tile samples. The results confirmed the effectiveness of the system in distinguishing defective (NG) signals from normal defect-free (OK) signals, with a recall rate of at least 95% on samples of various sizes up to 0.1 mm. This research provides insights for quality control and defect detection technology in ferrite tiles.