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Processes, Vol. 12, Pages 2874: Experimental Study on the Output Characteristics of a Novel Intensifier Controlled by an Electromagnetic Valve
Processes doi: 10.3390/pr12122874
Authors: Yuhang He Hualin Liao Huajian Wang Minsheng Wang Jilei Niu Wenlong Niu
The application of ultra-high-pressure (UHP) water jets for rock slotting in the bottom hole has been recognized as a highly effective approach to enhance rock-breaking efficiency. However, the current downhole intensifiers are confronted with various limitations, including the short duration of UHP pulse water jet output and challenges in attaining both controllable and adjustable output frequencies, consequently leading to compromised slotting efficiency. In this study, a novel intensifier controlled by an electromagnetic valve was designed, and a visual test platform was constructed to investigate the output pressure characteristics and their influencing factors. The output characteristics of the intensifier consist of a mixed pulse jet composed of high-pressure and low-pressure jets, resulting in a square wave-like output waveform with an adjustable frequency. The output pressure characteristics of the intensifier are primarily influenced by the input pressure and the switching time of the electromagnetic valve, assuming that the structural parameters are constant. Increasing the input pressure raises the peak pressure, thereby enhancing the slotting capability of the jet stream. Aligning the switching time of the electromagnetic valve with the rotation period of the drill bit improves the slotting efficiency. In the lab tests, the output pressure of the intensifier was successfully increased to 118.2 MPa, with a sustained duration of a high-pressure jet segment for 2.1 s. These research findings offer a new method for enhancing drilling efficiency in deep hard rock formations.
